Cold Spray Copper Powder


Characteristics:
High Purity and Uniform Particle Size
- Purity typically exceeds 99.9%, with extremely low impurity content (e.g., Fe, Pb, As ≤0.001%).  
- Narrow particle size distribution, with average particle sizes ranging from 50 nm to several microns. Customized production is supported to meet diverse application requirements.  

Spherical Structure and High Dispersibility
- Particles exhibit high sphericity or near-spherical shape with smooth surfaces and excellent flowability, facilitating uniform dispersion in slurries and coatings to avoid agglomeration.  
- Special surface activation treatment enhances bonding in composite materials, suitable for high-precision coating preparation.  

Excellent Electrical and Thermal Conductivity
- The copper core provides high electrical conductivity, while outer silver coating (in selected models) further improves oxidation resistance, making it suitable for high-frequency circuits and electromagnetic shielding materials.  
- Outstanding thermal conductivity applies to heat dissipation materials, lubricant additives, etc., optimizing equipment thermal management efficiency.  

Chemical Stability and Weather Resistance
- Oxidation and corrosion resistant, suitable for high-temperature, high-humidity, and acid-base environments, maintaining stable performance after long-term air exposure.  
- Some products adopt silver-coated copper structures (e.g., micron silver-coated copper powder) to further reduce oxidation risks and extend service life.  

Low-Temperature Sintering Characteristics
- Melting point of ultrafine particles is significantly reduced (e.g., melting point of nanoscale silver powder can be below 100°C), suitable for low-temperature sintering processes to minimize thermal damage to substrates and expand applications in plastic-based electronic components.  


Applications:
Electronics and Semiconductor Fields
- Conductive Slurries and Coatings: Used for conductive layers in printed circuit boards (PCBs), multi-layer ceramic capacitor terminals, and flexible printed circuit boards (FPCBs) to enhance signal transmission efficiency.  
- Electromagnetic Shielding Materials: Made into coatings or patches to suppress electromagnetic interference (EMI) in electronic devices and enhance signal stability.  

Energy Sector
- New Energy Batteries: Applied in electrode materials and thermal management systems to improve charge-discharge efficiency and heat dissipation performance of lithium-ion batteries.  

Packaging:Iron drums, pallets, customized packaging  
SHAPE: Powder  


Special particle size distribution suitable for cold spray processes in communication transmission lines and automotive components.  

Specifics of Cold Spray Process:
The cold spray technology forms dense coatings by propelling ultrafine spherical copper powder onto substrate surfaces at high speed, offering advantages including:  
- Low-Temperature Processing: Avoids thermal deformation of substrates, suitable for sensitive materials like plastics and composites.  
- High Coating Density: Particles undergo plastic deformation upon impact, reducing porosity and enhancing corrosion resistance and electrical conductivity.

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